What is one key consideration for the assembly of aviation structures?

One key consideration in the assembly of aviation structures is the requirement for all components to be perfectly aligned. This precise alignment is essential for ensuring that the structural integrity and performance of the aircraft meet stringent safety and operational standards. Misalignment can lead to increased stress on components during flight, potentially resulting in mechanical failures, reduced aerodynamic efficiency, or increased wear over time.

Proper alignment also affects the assembly process, as it ensures that all parts fit together correctly, facilitating the proper function of systems such as avionics and control surfaces. Additionally, alignment plays a significant role in maintaining uniform load distribution throughout the structure, which is crucial for the durability and reliability of the aircraft.

While other considerations such as weight, surface imperfections, and cost are important in design and manufacturing, they do not override the critical importance of achieving precise alignment during the assembly of aviation structures.